Hi Evan!
will I need to re-align after replacing the axles? you mentioned
having beta on replacing the axles, that would be great. Thanks for
the help again.
Axles are pretty straight forward; nothing will need to be adjusted
afterwards, no special tools required, but a stout 1/2 inch air impact
wrench will be handy. Other than that, you will need a socket that
fits the axle nuts (30mm ?), a 14mm socket, a long pry bar, a pin
punch to drive the pin from the axle inner end; (3/16 inch, or maybe
the next size smaller. You _don't_ want to get the punch stuck in
there, so check against the hole on the new axle before picking up
your hammer.) And a beefy cheater bar if you don't have an impact
wrench.
Put the front end up on jack stands, and remove the wheels.
It's not strictly necessary, but easier if you get the exhaust out of
the way; remove the nuts where the "Y" pipe bolts up to the heads on
each side, and one bolt that secures the pipe to a hanger. Lift the
"Y" pipe off of the hanger and let it drop a bit. You will now have
enough slack to work with, but be careful of the O2 sensor leads. Use
a bungie to support it if necessary so as not to stress the leads.
Alternately, un-do the bolts/springs where the "Y" pipe hits the
muffler pipe, both O2 sensor connectors, and sit the "Y" pipe aside.
This can be a PITA if those bolts are rusty (usually). Don't try w/o
an impact; you'll just lose skin.
Remove the axle nuts. Note that these are staked in place. If you have
an impact, just fit the appropriate socket and impact them off, if
not, use a small chisel to un-do the staking, and a long pry-bar fit
between adjacent lug nuts (put the nuts back on the studs to protect
the threads) and braced against the ground to keep the hub from
turning while you loosen the nut. These are quite tight, probably
120ftlb or better, so eat your Wheaties.
Remove the pinch bolt where the lower ball joint fits into the hub,
and separate the joint from the hub. Use your pry bar, and watch that
you don't get your fingers. Should be easy, as the ball joints have
just been serviced. The hub and strut should now be free to swing
outward.
Drive the pins out of the axle inner ends. Separate the axle from the
transmission output shaft by moving the hub outward to get enough
slack, and then withdraw the axle from the hub. TaDa!
Clean up the area where the hub seals to the axle, and apply some
fresh grease to the seal lip. Put the axle back in just the way it
came out. Note that one side of the pin hole on the axle is chamfered,
and if you look closely, one side of the matching hole in the output
shaft is as well. Align the chamfered sides, and slide the axle onto
the splines of the output shaft. Verify both visually, and with the
pin punch that the pin holes are aligned, and drive in a pin. Usually
a new one is provided with the replacement axle, but it's OK to re-use
the original if not.
Replace the axle nut finger tite, and re-fit the ball joint to the
hub. You might have to give it a wack to get it to seat properly.
Put everything back like you found it, and be sure to torque the s___
outta that axle nut. Use a chisel to re-do the staking.
I can do both sides in a couple hours, but allow about 1/2 day for
your first time thru.
This is a great time to inspect the rest of the steering linkage, and
the brakes as well.
Hope this helps out.
ByeBye! S.
Steve Jernigan KG0MB
Laboratory Manager
Microelectronics Research
University of Colorado
(719) 262-3101